| WIRING STANDARDS FOR RECREATIONAL CRAFT DIRECTIVE | |||
| Conductor
Requirements For ISO 10133 AND ISO 13297 This appendix is reproduced from Annex A (normative) of both ISO10133 and 13297.Both ISOs are supporting standards to the Recreational Directive. The use of these Recommendations can be used to demonstrate compliance to this directive. |
Printable PDF Version | ||
| Section 1 | |||
| Tables A1 gives allowable continuous current ratings In amperes determined for 30°C ambient temperature | |||
Cross-sectional
area mm sq. |
Maximum current
in amperes, for single conductors At insulation temperature ratings |
Minimum Number
of strands |
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60 deg. (C) |
70 deg. (C) |
85
- 90 deg. (C) |
105 deg. (C) |
125 deg. (C) |
200 deg. (C) |
Type
1* |
Type
2* |
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| 0.75 |
6 |
10 |
12 |
16 |
20 |
25 |
16 |
||
| 1 |
8 |
14 |
18 |
20 |
25 |
35 |
16 |
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| 1.5 |
12 |
18 |
21 |
25 |
30 |
40 |
19 |
26 |
|
| 2.5 |
17 |
25 |
30 |
35 |
40 |
45 |
19 |
41 |
|
| 4 |
22 |
35 |
40 |
45 |
50 |
55 |
19 |
65 |
|
| 6 |
39 |
45 |
50 |
60 |
70 |
75 |
19 |
105 |
|
| 10 |
40 |
65 |
70 |
90 |
100 |
120 |
19 |
168 |
|
| 16 |
54 |
90 |
100 |
130 |
150 |
170 |
37 |
266 |
|
| 25 |
71 |
120 |
140 |
170 |
185 |
200 |
49 |
420 |
|
| 35 |
87 |
160 |
185 |
210 |
225 |
240 |
127 |
665 |
|
| 50 |
105 |
210 |
230 |
270 |
300 |
325 |
127 |
1064 |
|
| 70 |
135 |
265 |
285 |
330 |
360 |
375 |
127 |
1323 |
|
95 |
165 |
310 |
330 |
390 |
410 |
430 |
259 |
1666 |
|
120 |
190 |
360 |
400 |
450 |
480 |
520 |
418 |
2107 |
|
| 150 |
220 |
380 |
430 |
475 |
520 |
560 |
418 |
2107 |
|
| Conductors
current ratings may be interpolated for cross sectional areas between
those shown in Table A1 *Conductors with at least a type 1 stranding shall be used for general craft wiring. Conductors with type 2 stranding shall be used for any wiring where frequent flexing is involved in use |
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| For conductors in engine room(60°C ambient ) maximum current rating in table A1 shall be de-rated by the factors:- | |||
| Temperature rating
of conductor insulation (deg. C) |
Multiply
maximum current from table A1 by |
|
70 |
0.75 |
|
85 to 95 |
0.82 |
|
105 |
0.86 |
|
125 |
0.89 |
|
200 |
1.0 |
|
| Bundling |
||
| For
ac Only:-
When More than three ac conductors are bundled together the maximum current ratings in Table A1 shall be de-rated by the factor below: |
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| Number of conductors
bundled |
Multiply maximum
current from A1 by: |
|
4 to 6 |
0.7 |
|
7 to 24 |
0.6 |
|
25 or more |
0.5 |
|
| Note: De-rating reductions for temperature and bundling are cumulative where applicable. Note: Bundling reduction factors are not normally considered necessary for dc cables in small craft. |
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|
For information, (extra low voltage dc only) the volt
drop on load may be calculated by using the following formula: |
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E=
0.0164 x I x L S |
Where E = Volts drop in volts S = the conductor cross-section area in square millimetres I = the load current in amperes L = the total length, in metres, of conductor from the positive power source Connection to the electrical device and back to the negative source connection. |
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| In the UK cables are sold to British Standards and below are some notes: | |||
| A. The current ratings are similar to those in BS 7671 (was IEE 16th Edition) Generally speaking the ratings for 60,70,90, and 105 degrees C are those most relevant, and are within 10% of those in BS7671 | B. Confusion may occur regarding temperature rating BS 7671 and the other relevant British Standards relate to conductor temperature whereas Table A1 relates to insulation temperature. | ||
| Types and Properties of suitable Cables | |||
All cables
that are Class 5 Flexible (multi-stranded) to BS6500 will also meet the
stranding requirements of the Table A1 in ISO 10133 Cables for use as mains shore connections are available designated as Arctic Grade (3183Y/AG) with coloured sheaths as follows: |
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| 110/130 volts |
Yellow |
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| 220/240 volts |
Blue |
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| 380/415 volts |
Red |
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| General Purpose Rubber ( 60/70°C ) | Heat Resisting Rubber Cables( 85°C ) | ||
| Insulated and sheathed cables (318TRS), is not recommended. Rubber has poor wear characteristics, tears easily and deteriorates due to weather. | These cables are more suitable. They are EPR insulated and CSP sheathed but again care must be taken to avoid damage to the sheath. They are also HOFR rated, ie heat resisting oil resisting and flame retardant. Suitable types are 3182TQ, 3183TQ etc which are class 5 flexible 2 core and 3 core cable etc. All cables with pvc insulation and sheathed to BS6746 are flame retardant and have good wear and weather resistant properties. |
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| General Purpose PVC ( 60/70°C ) | |||
| Insulated and sheathed cables (pvc/pvc), multicore which are class5 flexible meet the requirements of the RCD | |||
| Suitable types are: 218*Y circular pvc/pvc . . . to BS 6500 flexible cord (*- indicates number of cores) 2196Y flat 2 core pvc/pvc . . . to BS6500 flexible cord 318*Y circular pvc/pvc . . . to BS6500 flexible cord (*- indicates number of cores) 3192Y flat 2 core pvc/pvc . . . to BS6500 flexible cord |
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| Heat Resisting PVC ( 85°C ) | YY Control Flexible | ||
| To BS 6141, insulated and sheathed cables (pvc/pvc) multicore which are classed 5 flexible meet the requirements of ISO 10133 and ISO 13297 | This cable is a class 5 flexible, insulated and sheathed multicore cables with coloured and/or numbered cores to German VDE specification. | ||
| Suitable types are: 2093Y . . . circular 3 core pvc/pvc . . . to BS 6500 flexible cord 309*Y . . . circular pvc/pvc . . . to BS 6500 flexible cord (*- indicates number of cores) |
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| Heat Resisting PVC ( 90/105°C ) | Auto Wiring Table | ||
Insulated ( not sheathed ) single core cable known as Tri-Rated cable and is class 5 flexible meeting the requirements of ISO 10133 and ISO 13297. United States and Canadian rating is to 105°C and UK rating is to 90°C as per BS6231 Type CK is the most widely available version of Tri Rated cable and is rated at 600V ac to earth and 1000V dc to earth Tri Rated cable is available in sizes from 0.5 mm_ to 240 mm_ and is recommended for panel wiring. It can also be used for general wiring if installed in a cable tray, trunking or conduit, and for battery and charging systems |
To BS 6862 is a general purpose 70°C pvc cable The voltage rating of this cable is 100 volts and therefore must only be used for extra low voltage, ie 12/24 volt applications and not for 230volt wiring. Auto wiring is ideal for making up looms using insulated single cores with wide selection of colours available for easy identification. Available in sizes up to 60 mm_, but single core 0.5 mm_,0.65 mm_ and1 mm_ do Not meet the required minimum number of strands as in Table A1 Conductor Requirements in this appendix Multicore cables are also available as Auto wiring. |
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| Battery Wiring | |||
| Cables to BS 6862 ( Auto wiring up to 60 mm sq. are suitable Tri-rated cable to BS 6231 is multi-stranded with thick pvc insulation suitable for battery wiring Welding cables to BS 638 has EPR/CSP insulation / sheath but has high number of very fine strands which will break if subjected to movement, so care must be taken regarding installation and use. |
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